Folding and Forming

At Cambridge Rapid, our press brake department is designed to match the throughput and precision of our laser cutting and CNC punching operations. We operate four press brakes, including:

– Trumpf Trubend 3-metre press brake (offline programmable)
– Safan 3-metre press brake
– Amada 2-metre and 1-metre press brakes

This range gives us the flexibility to handle a wide variety of part sizes and geometries, from large panels to intricate precision folds. We maintain a comprehensive inventory of tooling, including joggle tooling, Dutch folding tools, and custom profiles, enabling us to perform complex bends and deliver exacting specifications. In addition, our bar folding equipment allows us to manufacture round handles and bespoke shapes that complement our sheet metal range.

Bending Rolls for Sheet Metal Forming

We also operate four manually operated pinch-type bending rollers for curved sheet metal work. With geared front rollers to drive material through and an adjustable rear roller to define the bend radius, our setup enables cost-effective forming of various materials and thicknesses.
These machines are ideal for:

Cylindrical components
Cones and tapered shapes
Custom radii and round profiles

Offline Programming & 3D Simulation

Our Trubend press brake is fully integrated with offline programming and 3D graphical simulation, allowing us to:

– Increase folding department capacity
– Identify and resolve potential design issues before production
– Predict accurate bend allowances and unfolding sizes
– Optimise tool setup and folding sequences for maximum efficiency

This investment in advanced software and programming enhances our speed, consistency, and precision — especially for complex parts or high-volume runs.